Showing posts with label mining. Show all posts
Showing posts with label mining. Show all posts

Monday, October 24, 2022

Mining and National Defense

North Korea has always struggled to supply its armed forces with modern weapons and technology. Major reasons for this can be traced to the flaws inherent to a command economy, the collapse of the Soviet Union, and more recently, multiple layers of international sanctions as a response to North Korea's nuclear program.

However, what North Korea lacks in advanced technology or from their lack of access to international markets, the country endeavors to make up for by using an ever-growing military-industrial complex fueled by indigenous designs and manufacturing processes (with the help of occasionally stolen/illicitly acquired foreign research). 

To facilitate this, as every country strives for, North Korea seeks to extract domestic supplies of strategic raw materials for their tanks, planes, and missiles.

For the United States, the National Mining Association noted that there are 46 metals and minerals that are critical to national security and yet accessing adequate supplies requires overseas imports. If a country as mineral rich as the US needs to import so many raw materials, the situation can only be worse for much smaller North Korea.

Geology and distribution map of major mineral deposits in North Korea. 
Image source: Koh, Sang-Mo & Lee, Gill & Yoon, Edward. (2013). Status of Mineral Resources and Mining Development in North Korea. Economic and Environmental Geology. 46. 10.9719/EEG.2013.46.4.291.

Through the 1950s and 1960s, Soviet and Eastern European geologists conducted several surveys of North Korean territory to find what mineral deposits existed and which ones could be extracted. Later surveys by Chinese, Japanese, South Korean, and other firms have since refined those earlier efforts.

This enabled the country to expand its access to things like iron, copper, and coal. And recent estimates suggest that North Korea could be sitting on $7-10 trillion in mineral wealth, opening up greater opportunities to provide the raw materials necessary to fuel its defense needs, even if the country still lacks some the materials used in the most advanced technologies (such as beryllium).

Complicating matters, however, is that its mining industry remains underdeveloped and North Korea's technical ability to cast, forge, alloy, and otherwise fully exploit the properties of a number of these materials remains limited.

From copper to zinc, the capacity to mine (or produce synthetically in the case of certain nuclear elements) these materials on North Korean soil would give the country a buffer against sanctions and enable them to continue work on more and more advanced technologies including a modernized nuclear arsenal. To this end, new rounds of investment in the mining industry has occurred from both domestic and international sources, and the country has been able to open new mines, reopen others shuttered years ago, and maintain operations at their key facilities.

The AccessDPRK Map 2021 Version located 2,001 mining locations. A plurality of these mines are coal mines, but coal mines offer more than a fossil fuel and can be a source of numerous other minerals. And although many individual mines in North Korea are unidentified, the minerals extracted can be determined visually for some, and others are indeed publicly known. This gives me the opportunity to list a number of specific mines that likely play key roles in providing raw materials for North Korea's national defense.


Pyongsan Uranium Mine and Concentration Plant (38°19'28.46"N 126°26'12.29"E)

According to researchers Sherzod R. Kurbanbekov, Seung Min Woo, and Sunil S. Chirayath "North Korea has at least 4 million tons of natural uranium ore reserve for industrial development, and hence total natural uranium feed available is 4,000,000kg (assuming 1000ppm ore quality). This means that the DPRK program is not constrained by the availability of natural uranium." 

That's enough for around 700 highly enriched uranium-based nuclear warheads and would supply their nuclear program for years to come.

North Korea has several large uranium deposits in Pyongsan, Pakchon, Aoji (Undok), Kumchon, and other areas. This supply comes largely from coal mines as lower quality forms of coal contain a wide range of other minerals that can include uranium.

Currently, the coal mine at Pyongsan is North Korea's primary source of uranium. The Pyongsan Uranium Concentration Plant was constructed ca. 1990 and is the only declared site that still produces "yellowcake" uranium - ore that has been concentrated to 80% uranium oxide.

The ore is transported via pipeline from the mine to the concentrate plant half a kilometer away. At the plant the ore is processed and the uranium is concentrated into yellowcake before being taken to the Yongbyon Nuclear Scientific Research Center where it is further refined into highly enriched uranium and becomes suitable for nuclear warheads.


Jongchon Graphite Mine (37°55'8.52"N 126° 6'49.64"E)

This graphite mine was established in 2003 as a joint venture with the South Korean company KORES and had an initial investment of $5.5 million. The plan envisioned an annual production of 3,000 tons and allowed each side to keep half of the graphite. The mine opened in 2006 after a total investment of $10.2 million.

The graphite at Jongchong is mined from mineral-bearing soil and gravel that is then processed to separate the graphite. The waste material is then dumped as a slurry into a holding pond.

Naturally occurring graphite can be used for vehicle lubricants, batteries, crucibles/foundries, and numerous other purposes. Graphite used in nuclear reactors is synthetic and Jongchon would not be a source for the materials needed to produce it.

At the time the mine opened, it was estimated that the annual 1,500 tons South Korea was able to acquire would be enough to provide for 20% of South Korea's domestic graphite consumption. Given North Korea's considerably smaller economy, it's possible that this one mine is capable of providing for all or nearly all of the country's needs (graphite is mined in smaller quantities at other sites).

The deal with South Korea eventually collapsed and production at the mine fell further following new rounds of sanctions. This decline can be seen in satellite images of the last few years that show water building up in the open pit mine and the surface of the waste pond drying and showing signs of agricultural activity within.

At least six other major deposits are known to exist in North Korea and in 2011 the National Defense Commission's Resources Development Corporation agreed to explore graphite deposits in three locations within South Hwanghae Province in cooperation with Chinese firms. 


Hyesan Youth Copper Mine (41°21'51.84"N 128° 9'31.68"E)

Copper is one of the most useful and indispensable elements there is. From shell casings to ships, a military can't exist without copper. 

North Korea has several copper deposits, but its largest copper mine is in Hyesan, near the border with China. Copper's utility also makes its export a prime source of foreign currency. To that end, operations at Hyesan have occasionally been carried out jointly with Chinese companies such as Wanxiang Resources Limited Company in 2007.

First explored in the 1960s, today the mining complex spans several kilometers and is estimated to have an annual capacity of 50,000-70,000 tonnes of copper concentrate. However, flooding, electricity shortages, sanctions, and COVID-19 have caused substantial problems with the mine over the years, and it has never operated at full capacity.

The construction of the nearby Samsu Hydroelectric Dam resulted in the mine being flooded in 2007 as water forced its way through fissures in the surrounding geology. The government spent $8.2 million in the first year after the flood draining and repairing the mine. 

More recently, the border closures due to COVID-19 cut off nearly all internal trade, and production at the mine plummeted. While this obviously harms North Korea's economy, limited activity at the mine continues and the extracted copper can still be used for domestic and military requirements. 


Susan Titanium Mine (38°57'52.03"N 125°21'42.77"E) 

Titanium is a lightweight and durable metal that is used in jet engines, submarines, armor plating, missile components, abrasives, and has many other uses. 

The Susan Titanium Mine in Kangso, Nampo is estimated to hold at least 20 million tons of titanium dioxide in reserves. As North Korea seeks to modernize its military and manufacture more advanced vehicles and weapon systems, having domestic titanium supplies and further developing the metallurgical technologies needed to properly exploit titanium's properties will become increasingly important.

A small mine has existed on the site since at least the 1980s, but it was enlarged and modernized in the early 2010s. As North Korea rarely releases official figure of its mining operations, activity at the mine can be tracked through monitoring the growth of its tailings reservoir. In 2011 it covered 12.2 hectares and by 2021 it had more than doubled to 25 hectares in area and was several meters deeper. 


Onjinsan Gold Region (38°49'47.48"N 126°26'49.85"E)

This is a name I've given the area surrounding Mount Onjin in North Hwanghae Province that has several gold mines within 10 km of the mountain's summit. Taken together, this is one the largest gold producing regions in North Korea, and it has some of the largest gold reserves in the world.

The two primary mines are the Holdong mining complex (38°52'8.88"N 126°27'31.21"E) and the Namjong mine (38°48'17.46"N 126°21'48.00"E). The area, Holdong in particular, has been a gold mining center since 1893 and has a capacity of at least 2 tons of pure gold a year. 

Through imagery we can tell that the mines use the cyanidation process whereby ore is soaked is cyanide which then concentrates the microscopic gold particles into a more easily recoverable form.

Although gold is used in electronics, its main value is in its ability to bring in foreign currency, enabling North Korea to fund its activities. Gold can also be very hard to trace once melted and sold into the global gold market, making it an important vehicle for illicit economic activity. 

Unlike some other minerals, gold mining falls under tighter government regulation and the military plays a role in its extraction and export. The secretive Office 39, which helps to finance everything from luxury cars to missiles, is also alleged to play a role in gold production and illegal exports.


Iron Mining

Like copper, iron is indispensable. Tanks, ships, artillery, and everything in between relies on iron and two of the largest iron mines in the country are at Musan and Unryul.

The Musan Iron Mine holds one of the largest iron reserves in east Asia with 1.5 billion tons of ore that is currently economically recoverable and least 7 billion tons in proven reserves. 

Like the rest of North Korea's mining sector, Musan has experienced the ups and downs related to economic downturns, famine, and poor economic policies, but it has remained a keystone in the country's industrial capacity and continues to provide around a million tonnes of ore each year.


Unryul Iron Mine (38°35'21.59"N 125° 8'46.47"E), also spelled Ullul, is another large iron mine. This one is located on the country's west coast 40 km northwest of the city of Sinchon. 

The large open-pit mine is 2.7 km long and overburden is taken via a 4-km long conveyor belt to the sea where, over many years, it has helped to build up sea walls for a large land reclamation project.

A port was constructed at the conveyor terminus in 2013-2014 for fishing vessels and as part of local aquaculture development. The port and associated facilities are powered by 15,700 sq. m. of solar panels and a wind turbine, making it one of the largest renewable energy sites in the country.


Tungsten

Tungsten's hardness and temperature-resistant properties give it many uses from armor-piercing rounds to use in rockets and airplanes. It can also be used in the protective shells around nuclear warheads.

Both the Man-nyon Mine (38°55'38.29"N 126°57'47.92"E) and Mandok Mine (40°36'55.88"N 128°33'45.41"E) extract wolframite, the main ore-bearing mineral for tungsten. 

Man-nyon is an underground mine with a series of mine faces that are interconnected and accessed through a tunnel system. The full area of mining activity extends across approximately 10 sq. km., with small exploratory mines spread further out.

At Mandok, iron is also extracted. Water runoff from the mines is stained with the oxidized metal, noticeably staining the rivers a rusty color for over 20 kilometers.

The United States Geological Survey estimated that North Korea produced 1,410 tonnes of tungsten concentrate in 2018. At 65% purity, that would yield 916 tonnes of elemental tungsten - placing North Korea in the top 10 producing countries globally. This is considerably more than 2014-16, when only 70 tonnes was estimated to have been produced each year. The reason for such a dramatic increase is not explained in the report.


Komdok Mining Region

Location of magnesite related facilities. Image from "Mining North Korea: Magnesite Production at Ryongyang Mine" by Joseph Bermudez and Victor Cha. Center for Strategic and International Studies, August 16, 2019. Used with permission.

Komdok is one of the largest mining regions in North Korea and produces everything from magnesite to lead to zinc to cobalt - cobalt being used in temperature-resistant alloys, stealth technology, and ammunition. 

The region holds one of the largest magnesite deposits in the world, with an estimate 2.3 billion tonnes in reserve. Magnesite can be alloyed with other metals for a range of products including aircraft parts, rocket nozzles, optics, and batteries.

The dozen or so mines in the Puktae River valley which runs through the Komdok region are also sources of lead, zinc, cobalt, and small amounts of other minerals necessary to the defense industry.

Typhoon Maysak in 2020 hit the area and caused substantial flooding. In response, Kim Jong Un ordered that 2,300 housing units be immediately constructed and that the transportation network be upgraded to facilitate future investments in the region.

Calling Komdok a "major artery of the national economy", Kim outlined his second phase for the area in order to build it into "the world's best mining city". This attention underscores Komdok's strategic importance. 


March 5 Youth Mine (41°42'19.97"N 126°49'10.99"E)

Molybdenum is used in the production of 80% of the world's steel and forms strong carbide alloys making it a needed element for creating high-temperature metals and 'superalloys'. It is used in the aerospace industry, missiles, and metal armors. 

At least three mines are known to produce molybdenum but the March 5 Youth Mine in the village of Hoha-ri has North Korea's newest molybdenum ore processing facility and it was visited by Kim Jong Il.

According to Radio Free Asia, North Korea has been stockpiling mined molybdenum in anticipation of resumed trade with China and in the hopes that molybdenum prices will have spiked by then. One organization involved in North Korea's molybdenum trade is the military-affiliated trading company Kangsung. 


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Thursday, August 13, 2020

History of the Musan Iron Mine

The Musan Iron Mine sits atop one of the largest iron deposits in northeast Asia and has been an integral part of North Korea's industrial base since the country's inception. Exact estimates vary but the open-pit mining complex holds at least 1.5 billion tons of economically viable ore (with total reserves estimated at around 7 billion tons). As such, interest in Musan goes back generations, with the first industrial-scale mining beginning in 1935 during the Japanese occupation. 
Post-famine problems meeting production capacity have had ripple effects across North Korea's economy and its ability to carry out major construction projects.  

Operations at Musan mine. Image source: Wikimapia.

The mine has rarely operated at full capacity but did run relatively smoothly during the first few decades of North Korea's existence. Since the economic collapse of the 1990s and the country's subsequent inability to ensure constant electricity supplies and maintain or replace needed industrial equipment, operating capacity has bounced around from 60% to as low as 30%. 

Pyongyang's COVID-19 mitigation measures have complicated the mine's operations and further limited income from iron ore trading. The long-term effects of these measures on both the mine and the economy as a whole have yet to be fully realized, but until North Korea can improve the mine's output or shift operations to another, more productive mine, the country will be seriously stunted in its ability to continue to engage in large-scale construction projects simultaneously like the Pyongyang General Hospital and Tanchon Hydroelectric Project.

Early history

As noted earlier, industrial mining operations began in 1935 by the Japanese company Mitsubishi Mining Co. The initial operating capacity for processing the ore concentrate was planned to be 500,000 metric tonnes annually. In 1942 that was increased to 1 million tonnes and an even larger plant was under construction in 1945.

From 1940-45, the mine was able to produce 3,838,454 tonnes of ore concentrate at an average iron concentration of 58% elemental iron. Obviously, Japan's loss in World War II and the subsequent division of the Korean Peninsula interrupted mine operations. 

This 1952 geologic map shows the area of iron deposits (darkest regions). From "Mineral Trade Notes", US Bureau of Mines, 1952.

The area of heaviest deposits in this 1952 map covers approx. 247 square hectares (0.97 sq. miles). 

Musan under Kim Il Sung

Nationwide, the mining sector in northern Korea underwent a drastic decline from the end of WWII through to reconstruction after the Korean War. The new North Korea that emerged afterward placed modest goals for mining in their first economic plans. Musan was expected to produce 400,000 tons only by 1956, less than the realized average of 639,000 tons annually from 1940-45.

Under Japan, northern Korea had largely been seen as a source of raw materials. Kim Il Sung sought to address that "colonial lopsidedness" by emphasizing machine productions. After years of interruptions, war, and flooded mines, the need to get Musan (and the whole mining sector) back up was never more important if Kim Il Sung was to realize his goal of turning North Korea into a powerful industrialized country. 

To fulfill plans to produce 6.1 billion won (~$5.08 billion[1]) worth of machinery in 1956, the state would need every kilogram of iron it could find.

The 1960s was a period of substantial economic growth, albeit, not without its problems. Nationally, 1960 saw the production of 3.11 million metric tons of iron ore and steel. That grew to 4 million tonnes in 1964. 
Steel production grew at 13% a year and for the 1971-76 Six-Year Plan, the regime wanted to increase output to 3.8 million tons annually. During this period, Musan was providing at least two-thirds of all iron mined in the country.

The bulk of the ore was sent to steel mills at Chongjin and Kimchaek. At the same time that mining and milling operations were growing, trade in iron and steel was also growing. Throughout the 1960s trade increased from $34 million in 1961 to $56 million in 1969, with 400,000 tons of ore shipped to China in 1966 alone.

By the end of the 1971-76 economic plan, prospects for continued growth in mining and steel milling looked good, although the industry was heavily reliant on Soviet help for technical and mechanical assistance and on China for raw materials involved in ore processing and steel production.


Later Operations

Throughout the 1970s and into the 1980s, national iron production continued to grow until its peak in 1985 at 9.8 million tonnes. From there, it declined precipitously reaching a low of 2.9 million tonnes in 1997. This decline coincides with the faltering trade between Soviet Bloc countries and North Korea (largely caused by Soviet attempts at reform and demanding repayments of debt), the eventual collapse of the Soviet Union, and finally, the famine that began in 1994. 

Environmental factors also played a role as floods damaged mines across the country and severely limited their ability to extract minerals. Many mines were completely shut down and those that kept functioning operating at severely decreased capacities, not least because the workforce struggled to keep working in the face of starvation.

Musan Iron Mine as seen from Landsat in 1984.


Musan Iron Mine as seen via Google Earth in 2019.

After reviewing the available information specific to Musan, I don't think the mine has ever recovered its full operating capacity since the 1990s nor has it been able to sustain long-term growth in production. The reasons for this are manifold: electricity supply problems, lack of modern mining equipment (most machines are 40-50 years old and older), the state's insistence on cutting corners regarding safety that leads to delays with each accident, and obviously, ever-tightening international sanctions regimes play a role. 

However, as the two above images show, the mine has very visibly grown between 1984 and 2019 and had tripled in size between 1970 and 2007. The large difference in size from 1952 to the present likely reflects attempts to recover lower quality ore that lies outside of the primary deposit as well as improved geophysical surveys revealing more iron deposits throughout the area.

As noted before, the production rate of Musan fluctuates wildly, with the mine only operating at 30% in 2006. To boost production, North Korea has looked to joint ventures with a number of foreign companies. The largest deal was inked in 2005. The agreement with a consortium including the Chinese Tonghua Iron & Steel (Group) Co. Ltd. would have provided $867 million for a 50-year exploration rights deal. 
The goal of the plan was to increase iron production from less than 3 million tonnes in 2004 to 10 million tonnes in 2010. However, the plan was abruptly canceled in 2009 by North Korea.

Other endeavors to increase investment in the mining and steel industries (which have a mixed track record of success) include negotiations with Global Steel Holdings, Sinosteel Corporation, and a deal with Shougang Tonggang Group managed to yield a $2.2 million investment in a small steel factory.

The overall results of these deals on North Korea's mining industry and on Musan, in particular, have been hard to quantify and various reports coming out of the country tell a story of continual shortages.

More recently, the addition of UN sanctions in 2016 and 2017 (UNSCR 2270 & 2371) prohibited the importation of machinery and the export of minerals like iron. When taken in combination with other sanctions (from the UN, EU, and United States) nearly all forms of legal financial investment in the country have been cut off.

Levels of illicit trade from Musan managed to continue until North Korea closed its borders due to COVID-19, when all forms of trade fell dramatically. However, that trade hasn't been enough to offset either the sanctions or the chronic electricity and infrastructure problems the country has yet to overcome. 

Throughout the problems facing the mine and its workers, the miners continue to push on with their work. While it is primarily mining blocks No. 1 and No. 3 (out of seven blocks) that are kept operational at any given time, there is evidence that the regime is trying to expand those primary blocks and to open new sites along the mountain range in which Musan sits. New mining sites have either been opened or are currently being explored at three different locations along an 8 km line extending north of the main mine.

One such operation occurred in January 2018, when 450,000 cubic meters (approx. 1 million tonnes) of overburden was blasted away to expose more ore. 



Lastly, while Musan lurches between higher levels of activity and near shutdowns, one thing that has remained constant is pollution from the mining, processing, and storage of the ore as well as from the general operational requirements of such a large mine. 

River pollution from North Korea's mining, manufacturing, and electricity sectors has been a longstanding problem, and the Musan Iron Mine has been recognized as a major contributor of pollution along the Tumen watershed.

The water treatment systems along the 8.5 km stretch of the Songchon River that flows by the mine are largely inoperative. This river empties into the Tumen River (which serves as the Sino-DPRK border) and is a source of drinking water for both Musan and all of the Chinese and North Korean towns downriver. Lack of adequate pollution control has caused "significant environmental damage". 



Notes:
1. This is only an approximation based on a nominal rate of $1 USD to 1.2 KPW won between 1961-1974. Source: http://oldsite.nautilus.org/DPRKBriefingBook/economy/DPRKMonetaryHistory.html


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Tuesday, June 18, 2013

North Korean Mining

Updated Version - May 6, 2016

(Partial map of mines)

North Korea is surprisingly rich in minerals and coal. Mined materials makes up the bulk of trading, and according to various estimates the treasures underneath the ground are worth upwards of $10 trillion (250 times larger than their current GDP).

There are two types of mine, the large industrial scale mines (like that at the Geomdeok zinc mine and the Musan iron mine) and then there are the countless smaller mines throughout the country, mostly coal mines, which are largely dug by hand. Due to equipment failures, flooding, lack of spare parts etc. most mines operate far under capacity. Regardless of the difficulties, mining is one of the major economic sources for the country.

Here is an example of large-scale mining. Located north of Pyongyang, near the city of Sunchon in South Pyongan Province. This image covers an area 17 miles wide and includes multiple mining complexes.



Here is a close-up of one of the secondary mines in this complex


This is one of the larger mines in the area, unlike all the others this one is primarily mining minerals for cement. There are smaller coals mines here as well.


This is a large cement factory.


As with many large-scale industrial regions, military security is always tight. Pukchang Airbase is nearby.


Complete with fighter jets and underground hangers.


As I said, most mines are not massive, they're not mining with million dollar machines or explosives, they're mined by human strength alone, often with hand-fashioned tools. In the Songbun class system, those in the lowest class or "wavering class" are often assigned the most difficult and dangerous jobs: mining, farming, construction etc. North Korea has one of the worst human-rights records in history, possibly coming in at number one (even over Nazi Germany) when you look at the entire population. Worker's rights aren't really given much thought when it comes to the lower classes (despite the socialist mantras). Uranium miners for example have a high risk of developing cancers and severe birth defects. Coal miners will suffer from respiratory disease and skeletal problems after years of squatting in small, hand-dug, tunnels and moving tons of rock and coal.

From 2006 to 2010 coal mining has risen sharply from 23 million tons in 2006 to 41 million tons in 2010. This is in response to the energy crisis facing the country and the need to increase trade to places like China, which is the North's leading trading partner receiving 67% of North Korea's exports.

Here some examples of the more typical small mines.




And finally, this is a mine I found near Yongyon-ni in North Pyongan Province. It shows a side-by-side of the mine in 2006 and in 2010 which shows increased activity. Although the mine is relatively small, in my mind it underscores the country's attempts to secure the nation's energy supply (even if they're not succeeding), an energy supply which is notoriously lacking.


UPDATE

As I stated earlier, human life isn't the most important thing when it comes to the North Korean government. The country's mining operations continue to grow, and with it, so do the problems.

You can see small collapsed areas at many of the countries coal mines. With antiquated technology and safety taking a back seat, tunnel collapses are common. Miners are forced to work long hours and that contributes to accidents. Another side of all of this is the fact that mining plays a key role in the country's prison camp and "re-education" system, the workers are then subjected to incredibly cruel conditions. Additionally, many mining towns have a greater internal security apparatus to ensure the "free people" of North Korea stay inside the mining zone. Check points and road blocks are often added to the usual round of domestic spying and movement controls. This means that residents can neither flee nor demand better conditions.

While continuing my mapping project, I came across a coal mine in the Pyongyang region (approx. 22 miles/35km east of downtown) that got my attention. In 2015, I documented a kilometer wide landslide in a rural area near Mt. Chilbo National Park. But that was just a natural event after a storm. This new discovery on the other hand, really makes me worried.

The mine, located at 39° 2'39.39"N 126°10'4.89"E, has multiple tunnels that seem to have completely undercut the natural ability of the mountain to support itself. The summit has an elevation (according to Google) of 1,000 feet (305 m), the main part of the mine is located at the southern flank; its summit rises some 350 feet (107 m) above the bulk of the tunnels.

Over the course of 10 years, you can see a dramatic change in the mine.

This first image is from Nov. 16, 2005.


This next image is dated Sept. 5, 2015 and shows some drastic changes. The larger pieces have surface areas as large as 5,000 square feet (464 sq. m) and even 12,000 sq. ft. (1,114 sq. m).


Based on the rate of change, without drastic intervention it is highly likely that there will be a major collapse/landslide that could kill hundreds of people in just a few years. Within the valley beneath this mine lies the city's downtown core and the only road and rail link connecting the city to the rest of the area. A heavy rain could one day unleash hundreds of thousands of tons of rock and earth onto those living below.


Additional reading